Battery Sales - Case Study

In line with market trends, our client was expanding their online battery sales and needed to improve the handling of the product. One of the main issues was the weight of the batteries and the strain on the packing operators when lifting these up to bench height.

Options

We discussed bringing the batteries to each packing station on lifting trollies, and then having a dropped conveyor to take the parcels away.

Whole Team Brainstorm

A cost implication arose with the need of an inclined conveyor belt to bring the packed goods back up to the level of the automatic strapping machine. There were a number of points that needed addressing, so we brought the warehouse team together and brainstormed the options. This resulted in a multi-level improvement to the design concept.

We now placed the conveyor at bench level with a lift device to position the outer carton at the correct height for packing - then able to raise the packed carton to be moved away on the conveyor.

The Lifting Device

The new Lifting Device solution allowed the picked goods to be moved to the benches and then packed goods to be moved away again - all for an economical cost - and with all manual handling issues solved.

The heavy lifting done!

Our client benefitted from a manual handling solution and a way to flow the goods in and the parcels out without unreasonable investment. This project demonstrates the power of gravity roller conveyors when added to the work flow.